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Touch One-click Operation Electric Heating Lab Vacuum Laminating Machine Applied to Photovoltaic Industry

Touch One-click Operation Electric Heating Lab Vacuum Laminating Machine Applied to Photovoltaic Industry

Sales Manager: Gia
Email: Gia@tmaxlaboratory.com
Wechat: Dingqiuna

  • Item No.:

    TMAX-YDS
  • Certificate:

    CE Certified
  • Warranty:

    1 Year limited warranty with lifetime support
Product Details

Touch One-click Operation Electric Heating Lab Vacuum Laminating Machine Applied to Photovoltaic Industry



Lab laminating machine characteristics

1, Thin configuration, complete touch one-click operation, easy to use.

2, Special heating plate, simulate heat compensation, heating surface temperature is more uniform. Heating plate edge special temperature insulation protection strip to ensure that the heat is not lost.

3, Vacuum pump: according to the customer's different use environment: configuration of different vacuum pumps (Germany BUSCH, Leybold, South Korea woo sung, domestic)

4, No leakage point, full coverage chassis heating design, heating more uniform, faster heating.

5, Unique safety limit design, during the switch cover, the hand leaves the touch screen, the machine immediately stops.

6, CE certification enterprise, import Siemens PLC, Siemens touch screen,

7, Simple engineering mode: can display the number of lamination, can set the operator password, can independently design heating temperature, heating time, lamination pressure

 

Lab laminating machine specifications and models summary table

Model number

Laminated area (mm)

Overall dimensions (mm)

Peak Power consumption (KW)

Power consumption (KW)

YDS0405

400*500

1000*800*1080

3

2

YDS0509

500*900

1200*1150*1080

6

3

YDS0707

700*700

1365*980*1080

7

3

YDS1010

1000*1000

1665*1280*1080

11

5

YDS1314

1300*1400

1965*1680*1100

16

8

YDS1122

1100*2200

2460*1820*1245

22

10

YDS1525

1500*2500

2760*2190*1250

25

12

 

Testing machine parameters (YDS0707 as an example)

Equipment type

YDS0707

Lamination area

700X700mm

Overall dimension

1365×980×1080mm(height)

Equipment weight

0.7T(main engine)+0.2T(vacuum pump) or 38KG

Power source

380V; Three phases and five lines

Peak power consumption

7Kw

Vacuum pump speed

8L/S

Operating power consumption

3Kw

Control mode

Automatic/manual; Free switching

Limiting vacuum

50PA

Heating method

Electric heating

Temperature control mode

PID control

Maximum temperature

180 ℃

Temperature uniformity

Plus or minus 2 ℃

Operating temperature

Room temperature ~180℃

Temperature controllable accuracy

≤±2℃(at the specified temperature setting value)

Table unevenness

Roughness ≤300μm/m2

Bleeder rate

Continuously adjustable in the range of 0~50L/S

Compressed air pressure

0.5-0.8 MPA

Compressed air flow

5— 10L/S

Vacuum time

5-7 minutes

Lamination time

20 minutes

Operating vacuum

8 0~20Pa

Laminate chamber height

20mm

Cylinder stroke

400mm

Adapt to the environment

0 to 50 ℃

 

Testing machine safety

Power failure vacuum vent

In the case of power failure, the manual lamination can continue, and the air release handle can be moved to complete the air release.

Equipped with gas circuit outage protection

In the case of sudden power failure, the air circuit system is automatically sealed to prevent the cylinder from falling down the upper cover.

Emergency cover opening system

In the event of an emergency power failure and other abnormal conditions, you can manually open the upper cover and take out the component.

Set the emergency button

Emergency situations can be dealt with quickly and forced to cut off the power supply of the whole machine.

Safety can be maintained when the cover is improperly operated

Set the emergency button switch, press it when there is an accident, the laminating organ will cut off the main power supply, and the upper cover will remain in place.

Insufficient vacuum alarm

When the vacuum degree of the lower chamber fails to meet the set requirements, the system will alarm.

Insufficient air pressure alarm

When the compressed air pressure is too low, the system alarms

 

Testing machine equipment characteristics

Working mode

Automatic/manual choice of two working modes, automatic operation during normal work, high efficiency, good stability; Adjustment or other situations in a single step manual operation, simple and flexible

The upper cover is designed to prevent the folding of the rubber plate

Prolong the service life of the rubber plate more than twice, improve the flatness of lamination, reduce the fold of the panel.

Control technology

It integrates vacuum technology, pneumatic transmission technology, PID self-tuning technology, programmable control technology and relay control technology to realize all digital control of vacuum system, heating system and working process

Control system

Germany imported Siemens PLC, performance is extremely stable, reliable, high precision, truly in line with industrial automation control standards

Adjustable laminating pressure

The pressure can be adjusted at will, which can accurately control the laminating pressure and improve the level of three laminating processes. At the same time, high vacuum indicator, timely quantitative monitoring of the vacuum state of the studio, strong anti-interference performance, intuitive and reliable, to ensure the best lamination effect.

Heating platform

In the state of continuous 24 hours of high temperature operation, the plane of the heating platform is invisible. The unevenness of each square meter in the working area is less than 300μm. Suitable for lamination production of battery components.

Application characteristics

Can be laminated or cured, equipment production components compatibility; Suitable for general industrial environment and laboratory environment.

Portal type upper cover guard

When replacing the rubber plate, you only need to open it, without disassembling it.

The rubber plate of the air bag is fixed by flange

The rubber plate can be replaced quickly

Heating plate and vacuum chamber integrated

The heating plate works without deformation for a long time, and the vacuum degree of the lower chamber is high








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