Automatic Stacking Machine for Prismatic Cell Production

Sales Manager:David

Wechat:18659217588

Item No.:
TMAX-ZX550
Payment:
L/C, T/T, Western Union, Credit Cards, Paypal
Product origin:
China
Shipping port:
Xiamen Port
Lead Time:
5 Days
Certificate:
CE, IOS, ROHS, SGS, UL Certificate
Warranty:
Two years limited warranty with lifetime technical support

Product Details

Automatic Stacking Machine for Prismatic Cell Production

I. Function overview

The seperator is actively unwound and introduced to the stacking table through the tension mechanism; the stacking table drives the diaphragm to move back and forth to place the pole pieces; the positive/negative pieces are stacked first and two sets of robotic suction cups take the positive and negative pieces out of the two boxes on the left and stack them on the stacking table after precise positioning; after the stacking is completed, the seperator is cut off and the cores are transferred to the gluing station by the robots for automatic gluing; at the same time, the automatic stacking of the next core begins .

II. Basic parameters

1. Size: 2100mm (L) × 2350mm (D) × 1877mm (H) ；

2. Power supply: 220V 50HZ

3. Air source: 0.5MPa

4. No corrosive gas, liquid or explosive gas

5. Color: Supplier's standard color sample (international warm gray 1C)

III.Technical parameter

1. Applicable specifications: length L370 ~ 550, width W 80 ~200mm , thickness H 8 ~ 30mm;

Tab length Q ≤ 30mm

2. Equipment speed : 2.0 ~ 2.3S/pcs;

3. Alignment accuracy of pole piece and seperator: center deviation ± 0.3mm;

4. Dust protection: the material box and pre-positioning are equipped with effective dust protection mechanism;

5. Reliability: positioning pins are fixed on the high-precision and frequently moving modules of the equipment

6. Multi-piece leakage protection: ultrasonic detection of multiple pieces can effectively prevent multiple pieces from overlapping into the core .

7. Detection of the missing angle of the pole lug of the pole piece to prevent the pole piece from falling into the core due to the pulling of the tab and the missing angle.

Cell Specification:

Item	Specifications
Cell length	370-550
Cell width	80-200
Cell thickness	8-30
Tab direction	Contralateral
When the pole lug is on the opposite side ，L+L1≤	520

IV.Standard Composition

S/N	Component Name	Quantity/set	Description
1	Automatic cassette loading mechanism	2	Inserted special cassette; one set of positive and one set of negative poles, with a wide range of adjustment.
2	Pole loading assist mechanism	2	Brush and shaking mechanism; blowing and vacuuming device; anti-multi-piece
3	Pole feeding lifting mechanism	2	Reliable robot pick-up of pole pieces; automatic stop alarm for lack of material
4	Seperator tensioning mechanism	1	Diaphragm active unwinding, constant tension
4.1	Seperator deflection system	1	Unwinding correction.
5	Mechanical pre-positioning module	2	Mechanically precise positioning; dust collection device; and additional dust extraction mechanism
5.1	Multi-film detection	2	ultrasonic thickness detection to prevent multiple pieces from entering the core.
6	Stacking robots	2	Servo drive to ensure reliable gripping and releasing of the pole piece by the robot; servo pick-up of the material box
7	Feeding suction cup mechanism	4	Two sets of vacuum nozzle type and two sets of suction plate type
8	Stacking tables	1	Servo-driven stacking table translation and lifting: precision ball screws for reciprocal movement of the stacking table
9	Seperator blowing	1	Back blowing of the diaphragm to the other side by means of air blowing
10	Manipulator clamping module	1	Automatic transfer of the cores by manipulator
11	Seperator cut-off mechanism	1	One set of hot cutter mechanism to cut off the end roll after determining the length
12	Tape side attachment mechanism	1	All around side gluing (including the middle of the pole lug) the position and quantity of gluing can be set
13	Automatic unloading mechanism	1	Automatic core stacking and batch pick-up, reducing immediate manual requirements
14	Electrical operating system	1	Touch screen operation with buttons for emergency stop, power switch, etc.
15	Control systems	1	Electrical and pneumatic circuits are installed inside the machine to save space and facilitate maintenance
16	Rack substrate	2	Colour: computer white
17	Dustproof cover	1	1 set of aluminium plexiglass cover, with interlock switch and emergency switch
18	Dust extraction mechanism	1	Blower for vacuuming; pre-positioning, material box
19	Vacuum system	/	Vacuum generator

V.Main component configuration

1.List of standard parts

S/N	Name	Brand	Remarks
1	Pneumatic cylinders	AIRTAC
2	Magnetic switches	AIRTAC
3	Linear guides	HIWIN/DINGHAN
4	Ball Screws	TBI
5	Servo motors / drives	QL/XINJE
6	Solenoid valves	AIRTAC
7	PLCs	OMRON/HITACHI
8	Sensors	DAOCHUAN /F&C
9	Fiber optics	KEYENCE/SUNX
10	Touch screens	OMRON/MCGS