Vertical Type Planetary Dispersing Vacuum Stirring And Mixing Machine with Cantilever Tank

A. Equipment features:

Scope of application

l All kinds of common battery powder and liquid mixing and dispersing, and finally get a evenly mixed battery slurry. Ideal for high viscosity processes.

l Suitable for working condition viscosity range ≤ 1.2 million cP.

B. Main parameters of equipment:

Lower tank unit

Total design volume: 3.8L

l Available volume: 1.2-2L

l Container inner diameter: 180mm

l Inside depth: 150mm

l Container material: part in contact with material 304

l Temperature control jacket form: tank wall single jacket, used for cooling or heating; Tank bottom single jacket for cooling or heating

l Temperature control jacket interface: G3/8", equipped with quick-opening loose connector, jacket pressure ≤0.4MPa

l Temperature control jacket circulation system: customer's own, it is recommended that jacket inlet temperature ≤8℃, cooling water flow > 1.5L/min

l Discharge form: a G1/2" three-piece discharge ball valve at the bottom of the tank

l Design ambient temperature: -10 ~ +120°C

l Moving mode: caster mobile

Mixing unit

l Operating frequency: 5-50hz

l Mixing power: 0.75kw

l Impeller speed: 12-120rpm

l Planet box speed: 10-100rpm

l Impeller diameter: 90mm

l Impeller type: variable section spiral twist type, 90° helix

l Impeller material: 304

l Impeller linear speed: 0.05-0.5m/s

l Number of Impellers: 2

l Impeller to impeller distance: 6±1mm

l Distance between Impeller and tank wall: 3+1mm

l Distance between Impeller and tank bottom: 2-3mm

Dispersed unit

l Operating frequency: 5-65hz

l Distributed power: 1.1kw

l Dispersion speed: 558-7250rpm

l Dispersion disc diameter: 60mm

l Dispersion disc style: zigzag

l Dispersion disc material: 304

l Dispersion linear velocity: 1.8-22.8m/s

l Number of dispersion disc : 1

l Number of dispersion axes: 1

Scraping unit

l Scraping bracket material: 304

l Scraping sheet material: polytetrafluoroethylene

l Scraping speed: consistent with the planetary box speed

l Detachable or not: detachable design (wall scraping must be removed during high viscosity process)

Base and lifting parts

l Component material: carbon steel for high rigidity structure

l Lifting mode: electric lifting

l Lifting guide: high precision linear guide

l Lifting stroke: ≤235mm

Upper tank unit

l Upper tank material: 304

l Powder + liquid feeding port: DN50 quick loading mirror feeding hopper

l Spot light port:DN50 tempered glass sight mirror

l Vacuum extraction + vent port: one G1/2 "inner wire

l Exhaust port: used with the vacuum port

l Digital display vacuum gauge port: one M14×1.5 inner filament metric tooth interface

Control system

l Electric cabinet: used to place low-voltage electrical parts such as frequency converter

l Operation panel: used to place buttons, knobs, touch screens, etc

l Power supply: AC 3×380V±5%, 50Hz

l Control mode: electric control

l Power control and speed regulation mode: inverter start and control

l Cooling method: air cooling

l Operation mode: touch screen operation

l Digital temperature display table: material temperature

l Emergency stop button: one

l Alarm system: overtemperature alarm, overtemperature alarm stop, alarm close

l Speed display: The touch screen displays the speed

l Power indicator: one

Safety interlocking system

l Emergency stop: press the emergency stop switch, the device stops immediately, and no operation can be performed

l Start mixing at low speed: turn while raising the tank

l High speed dispersion: the tank can be turned only when it is raised into position

l Safety lock in operation: when the machine is running and mixing, the mixing tank cannot be lowered and the mixing tank cannot be opened.

l Prevent vacuum pipeline backflow: the special vacuum buffer tank design can effectively prevent the vacuum pump oil backflow into the mixing tank

l Operation failure stop: inverter comes with overload, overcurrent, overvoltage, leakage, lack of equal protection

l Mixing tank lift: the mixing tank can be lifted only after it is in place.

l No vacuum is discharged in the mixing tank (no normal pressure is restored).

l The mixing tank can be started only after high speed dispersion.

l After the mixing tank is lifted into place, it is equipped with a locking protection system to prevent the mixing tank from falling abnormally after rising to a high level during work.

l The dry mixing stage requires the mixing paddle to rotate while lifting the tank.

Other instructions

l Temperature probe: Pt100

l Temperature measuring method: tank wall temperature measuring head to detect material temperature

l Transmission parts bearings: high-speed parts for imported bearings, low-speed parts for domestic bearings

l Oil seal: domestic brand, static seal with O-ring, dynamic seal using mechanical seal

l Lubricating grease: domestic brand

l Mechanical seal lubricating oil: imported brand

l Valve: domestic brand

l Vacuum design requirement: customer must provide vacuum system pumping capacity 2L/S (2XZ-2)

l Vacuum retention: -0.098Mpa, the pressure is higher than -0.085Mpa for 24 hours, and does not leak into the barrel

l Total power: > 3kw

l Weight: about 435kg

l Equipment size: L 1260mm x W 550mm x H 1690mm

l Appearance color: beige white

l Ground load: 900kg/㎡

C. List of random wearing parts:

D. Supporting conditions:

1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

3 Responsible for the damage during the shipping process, will change the damage part for you for free.